Turkish Textile Manufacturer – 30% Energy Savings/5 Months ROI

Reduced process energy consumption between 30%-50% with ROI in 5 months.

 

Problem

Increase energy efficiency in textile manufacturing facility and lower excess heat into the environment for personnel safety.

Solution

This case study illustrates the benefits that yet another textile manufacturer (name withheld by request) experienced after using Nansulate® Coatings on their dyeing machines.

Application: Nansulate® High Heat and Nansulate® EPX

Steam consumption measurements are ongoing on a batch-to-batch basis daily. Steam consumption is measured for the process of a multi-stage polyester cotton fabric dyeing; Fabric amount: 500 kg; Liquor Ratio: 1.5; Process duration: 10 hours.

Total expenditure for Nansulate® Insulation Solution: $7500 USD.

ROI, calculated with a 30% energy savings, was 5 months. The anticipated/calculated savings, is minimum 50% energy savings.

Additional savings in electricity and compressed air are also observed due to less usage of pumps and valves, as a result of lessened heat losses.

 

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Standout Results!

The final analysis showed that Nansulate® EPX4 provided a minimum energy savings of 30% for this textile facility with projected long term savings of 50%. The ROI was only 5 months!
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